Competence Offering
Mechanics
If a customer faces a mechanical design challenge, we can offer the solution, whether it involves a single phase of the mechanical design lifecycle or if the customer requires us to take responsibility for the entire product lifecycle.
Overview
Why choose Sasken for mechanics design?
Sasken Finland is a high-end product design house. We take products from first concept to volume production under one roof: concept, design, simulation, in-house manufacturing, assembly, and testing.
That vertical integration is our edge, giving faster iteration, tighter quality control, protected IP, and fewer vendor hand-offs. Our mechanical teams never work in isolation. Electronics, layout, audio, antenna/RF, and software sit under the same roof, so mechanics are co-designed with every discipline that shapes the product.
Key added value comes from:
- A complete product house, in-house Mechanics, electronics, layout, audio, antenna/RF, and software work as one team
- Everything in-house Simulation, machining, 3D printing, assembly, and durability and environmental verification all happen under one roof
- Faster development cycles Integrated design and rapid iteration remove external delays
- Higher reliability Mechanical and thermal simulation is backed by in-house durability and environmental verification
- Demanding-market pedigree Our designs are proven in automotive, space, industrial/production, and commercial products
Core Expertise
Core expertise
Our mechanical engineering capabilities cover the complete product lifecycle, from early concepts and feasibility studies through in-house manufacturing, testing, and production support.
Core competencies include:
- Product, system & assembly design: We deliver complete mechanical design of products, systems, and multi-part assemblies
- Multi-material part design: We select optimal materials and processes (plastics, sheet metal, die casting, extrusion, machining) to meet cost, weight, and performance goals
- Industrial design: We shape the form, ergonomics, and on-brand aesthetics of the product
- Mechanical & thermal simulation: We verify structural rigidity (FEA) and thermal behaviour before any hardware is built
- Mass-production part design: Parts are engineered for cost-effective volume manufacturing methods such as injection molding, die casting, and stamping.
- Design for automated assembly: Part design is optimized for high-volume assembly, including automated (robotic) assembly and handling
- Test fixture & production tester design: We design custom fixtures and automated test and handling equipment
- Material selection & engineering: We choose the right material for performance, environment, and cost targets
Optimization
Performance and optimization
Great mechanical design balances performance, durability, manufacturability, and cost at once. Sasken uses in-house simulation, testing, and analysis to get that balance right before production.
How we create value:
- Structural rigidity simulation: In-house FEA confirms stiffness and strength under real-world loads
- Thermal simulation: Heat-flow and cooling analysis keeps electronics-intensive products within safe limits
- Design optimization: We make smarter trade-offs across weight, strength, and manufacturability
- Tolerance & stack-up analysis: Parts fit and function reliably in volume production.
- Application-driven material selection: Materials are matched to real performance and environmental demands
By identifying challenges early and validating solutions on our own equipment, we help customers cut redesign loops, reduce risk, and reach market faster.
Deep Dive
Advanced capabilities
Great mechanical design balances performance, durability, manufacturability, and cost at once. Sasken uses in-house simulation, testing, and analysis to get that balance right before production.
How we create value:
- Structural rigidity simulation: In-house FEA confirms stiffness and strength under real-world loads
- Thermal simulation: Heat-flow and cooling analysis keeps electronics-intensive products within safe limits
- Design optimization: We make smarter trade-offs across weight, strength, and manufacturability
- Tolerance & stack-up analysis: Parts fit and function reliably in volume production
- Application-driven material selection: Materials are matched to real performance and environmental demands
By identifying challenges early and validating solutions on our own equipment, we help customers cut redesign loops, reduce risk, and reach market faster.
Tools & Tech
Tools and methodologies
Sasken combines industry-standard design tools with in-house manufacturing and testing facilities for dependable, high-end outcomes.
Tools and facilities:
- Leading CAD platforms: We work with SolidWorks, CATIA, Autodesk Inventor, and Fusion 360
- Simulation suites: We run structural (FEA) and thermal analysis with industry-proven tools
- In-house machining: Precision milling and machining produce prototypes and small-to-medium-volume parts
- In-house 3D printing (SLA & FDM): Additive manufacturing enables fast iteration and production-quality models
- Drop-test facilities: Our impact and drop rigs validate durability on site
- Environmental test chambers: Temperature, humidity, and climatic testing run in our own chambers
- Mechanical part quality inspection: In-house inspection and yield analysis keep part quality high
Together these let us design, build, and prove a product without leaving the building. It is an efficient path from concept to production.
Customer Outcome
Customer outcome
Sasken's mechanical engineering helps customers reach market faster and with less development and manufacturing risk, backed by the assurance of a single high-end design house from concept to production.
Faster time-to-market
Higher reliability & durability
Lower cost & risk
Better performance
Premium product quality
Smooth production handoff
A single accountable team
By combining deep mechanical expertise, in-house manufacturing and testing, and full multidisciplinary engineering, Sasken helps customers build products that perform reliably across their lifecycle.
Proven Results
Case Studies
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